MEET CATEKCNC

Five-Axis Fiber Laser Cutting Machine for 3D Machining in the Automotive Industry

[Function Description]
The CK-3122-CELL is a 5-axis fiber laser cutting machine. Built on a traditional XYZ three-axis structure, it adds C and A axes, enabling multi-angle processing and complex spatial cutting that conventional machines cannot achieve. In addition to its core 5-axis machining capability, the overall configuration of the machine is also highly advanced. It is equipped with a dual-station rotary exchange table from Goizper (Spain), allowing loading and unloading on one station while cutting on the other to improve productivity. The laser source is a MAX fiber laser paired with an S&A water chiller for stable, high-quality output. The motion system uses Japanese FANUC servo motors and German Neugart precision planetary gear reducers to ensure high accuracy and dynamic performance. The control system is based on the FANUC 30i-LB Plus CNC platform, supporting precise five-axis coordinated machining. As part of the high-end CATEKCNC product line, it is widely used for high-precision cutting of complex components in automotive, medical, aerospace, and appliance industries.
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  • Brand: CATEKCNC
  • Model: CK-3122-CELL
  • Tags: Fiber Laser, 5-Axis
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3D 5-axis fiber laser cutting machine with rotary rotary exchange worktable

The CK-3122-CELL 5-axis fiber laser cutting machine is a high-end 3D metal cutting system, ideally suited for high-volume production in the automotive industry, precision mold manufacturing, and other advanced industrial machining applications.

Featuring 5-axis machining capability, the system breaks through the limitations of conventional cutting equipment. It enables complex toolpath processing and extremely high production efficiency, fully meeting the high-precision 3D cutting requirements of complex geometries, irregular curved surfaces, and spatial components.

The machine is equipped with an RC304 5-axis laser cutting head, supporting unlimited N×360° rotation (C-axis) and ±135° ultra-wide swing (A-axis). This enables full coverage of cutting positions for three-dimensional workpieces, easily handling curved surface machining, multi-angle cutting, drilling, and edge trimming processes. It effectively overcomes the constraints of conventional systems in multi-angle and complex spatial machining scenarios. The laser head also features an intelligent autofocus system that automatically adjusts to the optimal focal position based on material type and thickness, ensuring precise focusing even during high-speed dynamic cutting. In addition, a 360° omnidirectional anti-collision protection design is integrated to support safe multi-angle processing of various metal materials.

The mechanical structure is engineered with high precision. The machine bed is constructed from high-strength welded steel plates and undergoes professional stress-relief aging treatment to eliminate internal stress. A heavy-duty gantry beam combined with a lightweight cast aluminum Z-axis structure ensures high rigidity while enabling a maximum acceleration of 1G on the XYZ axes. This delivers fast dynamic response and maintains high machining accuracy even under continuous high-load operation. The transmission system is equipped with German Neugart precision reducers, offering high torque density as well as excellent positioning and repeatability accuracy.

The equipment features a rotary exchange dual-station worktable supplied by Spain's Goizper. The rotary table has a diameter of 5000 mm, supports a single-station load of 450 kg, and achieves 180° rotation in just 3 seconds. While one station is under processing, the other can be used for loading and unloading, maximizing overall equipment utilization efficiency.

The system supports optional 6000W laser sources from leading brands such as MAX, RAYCUS, and IPG. It is integrated with the FANUC 30i-LB Plus high-end control system from Japan's FANUC, which is specifically designed for laser cutting applications and is widely recognized for its stability and advanced functionality, representing an industry-leading solution. The system also includes German Tebis professional 3D programming software, featuring intuitive operation and intelligent functions. It enables rapid programming, simulation, and process output for complex geometries, supporting high-difficulty machining requirements and significantly expanding the machine's processing capabilities for flexible manufacturing and high-precision mass production.

The CK-3122-CELL is also equipped with a comprehensive safety protection system fully compliant with CE international standards. It features a fully enclosed protective housing, dual safety light curtains, and interlocked safety doors to minimize operational risks and ensure both equipment and operator safety. A visual monitoring system provides 360° real-time surveillance with no blind spots, allowing operators to monitor machine status, cutting paths, and production parameters in real time through an intuitive human-machine interface.

To meet industrial environmental requirements, the system is equipped with a dual smoke extraction system that efficiently removes metal fumes and dust generated during processing. This ensures operator health protection and maintains a clean workshop environment, achieving an integrated solution for safe production, environmental sustainability, and intelligent control.

With its top-tier hardware configuration, advanced multi-angle 3D machining capability, and highly flexible production performance, the CK-3122-CELL is widely used in automotive hot-stamped ultra-high-strength steel component processing, new energy vehicle structural part cutting, precision mold complex surface trimming, construction machinery sheet metal fabrication, and rail transit structural component manufacturing. It provides an all-in-one solution to the limitations of traditional 2D cutting systems and serves as a core piece of equipment in modern high-end intelligent manufacturing.

Detail of the 3D 5-Axis Fiber Laser Cutting Machine With Rotary Exchange Worktable

Front view of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableTop view of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableTop front left view of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
Heavy-duty high-strength machine bed

Constructed from thickened high-strength steel plates with an integral welded structure. It undergoes dual stress-relief processes—annealing and vibration aging—to eliminate internal stress. The structure offers extremely high rigidity and resistance to deformation, ensuring long-term stability and precision during high-speed five-axis cutting operations.

Machine bed of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableMachine bed of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
Dual-station rotary exchange worktable

Enables alternating loading and machining between two stations without machine downtime, significantly improving equipment utilization and overall production efficiency.

Dual-station rotary exchange worktable of the 3D 5-axis fiber laser cutting machine
High-dynamic 3D 5-axis laser cutting head

Supports 360° rotation and ±135° large-angle tilting, enabling cutting of workpieces from a wide range of orientations and angles.

 5-axis laser cutting head of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
MAX 6000W fiber laser generator

Delivers a finely focused and highly stable energy output, ensuring smooth and clean cutting surfaces on metals such as carbon steel and stainless steel. With a photoelectric conversion efficiency of up to 40%, it works in combination with a dedicated industrial chiller to support long-term continuous operation for batch processing of complex 3D curved components.

MAX (Maxphotonics) 6000W fiber laser generator of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
FANUC bus-type absolute servo system

Equipped with absolute encoders, eliminating the need for homing after power loss. High-speed bus communication enables rapid response, high-precision positioning, and microsecond-level synchronization. This ensures efficient and stable multi-axis coordination, providing strong power and precise motion control for cutting operations.

Y-axis FANUC servo motor of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableA-axis FANUC servo motor of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
Monitoring system

Equipped with four high-definition cameras, it provides real-time monitoring of the internal processing environment, allowing full visibility and control of machining status throughout the operation.

of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableMonitoring camera of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
Dual safety light curtain protection system

Two sets of upper and lower sensing light curtains precisely detect any intrusion of foreign objects, effectively reducing safety risks during machining.

Dual safety light curtain protection system of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
S&A 6000W chiller

Features dual independent cooling circuits with highly stable temperature control and minimal fluctuation. It simultaneously regulates the temperature of both the laser source and the laser head. The system includes multiple alarms for temperature, flow rate, and water level, and supports 24-hour continuous operation.

S&A 6000W chiller of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable
FANUC 30i-LB Plus control system

Specifically developed for five-axis laser cutting machines, it supports up to 24-axis coordinated control, enabling synchronized regulation of axis motion and laser power. It delivers smooth and high-speed contour control for complex surface trajectories. The system includes an integrated laser process library, 3D program simulation, and fault prediction functions. Combined with FANUC servo systems, it achieves higher-precision and highly stable cutting performance.

FANUC 30i-LB Plus control system of the 3D 5-axis fiber laser cutting machine with rotary exchange worktableFANUC 30i-LB Plus control system (HMI) of the 3D 5-axis fiber laser cutting machine with rotary exchange worktable

Technical Parameters of the 3D 5-Axis Fiber Laser Cutting Machine With Rotary Exchange Worktable

Model CK-3122-CELL
Frame / Gantry High-strength welded steel bed base / high-strength gantry beam
Laser Source Maxphotonics (optional Raycus, IPG)
Laser Center Wavelength 1064nm
Laser Cutting Head RC304 3D 5-axis cutting head
Fiber Laser Power Options ≤6000W
Cooling Method S&A 6000W chiller for fiber laser
Worktable Goizper (Spain) Dual-station rotary exchange worktable
Worktable Specification Diameter: 5000mm
Load capacity: 450kg per side
Single exchanging time: ≤3s
Drive System FANUC bus-based absolute servo system
Transmission HIWIN (Taiwan) high-precision linear guideways
Reducer Neugart (Germany) planetary gear reducer
Main Electrical Components Schneider / Omron
Pneumatic Components SMC (Japan) proportional valves
Control System FANUC (Japan) 30i-LB plus
Lubrication System Automatic lubrication system
Positioning Accuracy (X/Y/Z Axis) ±0.03mm
Repositioning Accuracy (X/Y/Z Axis) ±0.02mm
Max. Travel X axis: 3100mm
Y axis: 2200mm
Z axis: 680mm
A axis: ±135°
C axis: N × 360° (continuous rotation)
W axis: ±12.5mm
Max. Travel Speed X/Y/Z axis: 100m/min
A-axis: 120r/min
C-axis: 90r/min
Max. Acceleration (X/Y/Z Axis) 1G
Operating Voltage AC380V
Machine Dimensions 5800*4500*3500mm
Machine Weight 15t

Features of the 3D 5-Axis Fiber Laser Cutting Machine With Rotary Exchange Worktable

1. Heavy-Duty High-Rigidity Welded Machine Bed and Lightweight Cast Aluminum Z-Axis

The machine adopts a high-rigidity gantry structure. The base is fabricated from thickened industrial-grade high-strength steel plates with an integral welded construction, providing significantly enhanced load-bearing capacity. The gantry section features a large-cross-section high-strength beam design, greatly improving resistance to bending, torsion, and compression. This fundamentally reduces potential frame deformation, accuracy drift, and structural resonance during long-term operation, ensuring a highly stable mechanical foundation for 3D cutting applications.

The bed undergoes a dual stress-relief process including aging treatment and high-temperature annealing, fully releasing internal stresses generated during the steel welding process. This effectively eliminates residual welding deformation and structural relaxation risks. After stress relief, the guide rail and rack mounting surfaces are precisely machined in a single setup using a large five-axis gantry machining center, ensuring extremely high flatness and installation accuracy, thereby guaranteeing assembly quality and operational stability of subsequent transmission components.

In addition, the Z-axis adopts an integrated aluminum alloy mounting plate structure. Compared with traditional steel structures, it significantly reduces overall weight while maintaining high rigidity. This lightweight design effectively lowers motion inertia and improves Z-axis dynamic response performance. The overall structural design better meets the requirements of 3D 5-axis machining, including multi-angle processing, high dynamic response, and high-precision cutting of complex curved surfaces.

2. Professional 3D 5-Axis Cutting Head

The equipment is equipped with an RC304 professional 3D 5-axis laser cutting head. It delivers a stable high-density, high-energy laser beam through fiber transmission, enabling fully non-contact laser cutting. This processing method can directly replace traditional stamping processes, eliminating the need for mold development and storage costs, thereby significantly reducing overall production investment.

The cutting head adopts a magnetic collision protection structure, providing 360° omnidirectional anti-collision protection. In the event of accidental collision or interference with the workpiece or fixture, it can rapidly absorb impact force and trigger an automatic shutdown protection mechanism, enhancing operational safety.

An integrated 3D optical path system is built into the cutting head, supporting synchronized five-axis motion. The C-axis enables continuous 360° unlimited rotation, while the A-axis provides ±135° large-angle tilting, ensuring full coverage with no machining blind spots. It can complete edge trimming, hole cutting, and contour cutting in a single operation for complex 3D bent parts, irregular profiles, deep cavities, and specially shaped components.

The entire optical system is precisely calibrated to ensure long-term operational stability without optical drift. Combined with an intelligent automatic follow-up focusing module, the system dynamically adjusts the focal position in real time according to the surface height of the workpiece, maintaining optimal spot conditions. This ensures consistent and uniform cutting quality, delivering efficient and high-precision 3D machining performance.

3. MAX 6000W Fiber Laser Generator

The system is equipped with a MAX 6000W fiber laser source and adopts an integrated sealed structural design. It delivers a stable industrial-grade laser output at a central wavelength of approximately 1080 nm. The laser features excellent beam quality and highly concentrated energy density, with an electro-optical conversion efficiency of over 40%. Compared with conventional laser sources, it offers lower energy consumption and superior long-term operational economy, significantly reducing overall lifecycle costs.

The laser adopts a standard QBH output interface and transmits energy through high-quality optical fiber, ensuring extremely low transmission loss. Even after long-distance delivery, it maintains a stable and uniform spot quality. The system supports a wide power adjustment range of 10%–100% with fast response capability, enabling millisecond-level dynamic power switching.

An integrated high anti-reflection optical protection design effectively minimizes the impact of back-reflected light when processing highly reflective metals, improving operational safety and stability. A real-time power monitoring system keeps output fluctuation within ±1.5%, ensuring consistent laser performance during continuous mass production and delivering stable cutting quality with smoother edges and reduced slag formation.

The system also integrates a red-light positioning function, enabling rapid workpiece alignment and program calibration. The 6000W power level supports processing of automotive hot-formed ultra-high-strength steel, thick-walled 3D sheet metal components, and complex mold geometries. It is suitable for both high-speed precision cutting of thin sheets and stable cutting of medium-to-thick materials, and supports five-axis multi-angle bevel cutting, trimming, and hole-making processes.

Compliant with CE industrial safety standards, the system includes multiple safety protection mechanisms such as beam leakage detection and optical path abnormality alarms, ensuring safe, stable, and reliable operation.

4. Goizper Dual-Station Rotary Exchange Worktable

The system is equipped with a dual-station rotary exchange worktable from Spain's Goizper, featuring indexing rotation functionality. It adopts a heat-treated cam-driven mechanism combined with large-capacity cross roller bearings as the core support structure. With a zero-backlash transmission design and an integrated locking system, it ensures highly stable positioning and long-term precision even under heavy-load operation.

The rotary table has a diameter of up to 5000 mm and a maximum load capacity of 450 kg per station. The 180° rotation changeover time is only 3 seconds, providing smooth and stable operation with minimal vibration or shaking.

This worktable supports a dual-station alternating machining mode. While one station is engaged in cutting operations, the other can simultaneously perform loading and unloading, significantly improving overall machine utilization and production cycle efficiency.

Leveraging mature cam indexing technology, the system offers excellent resistance to impact and torsional stress. Even under long-term high-load cyclic operation, it maintains stable accuracy without structural deformation or positioning deviation. The modular structural design ensures easy maintenance, high reliability, and long service life, ultimately enhancing overall production efficiency of the machine.

5. FANUC Bus-Type Absolute Servo System

All five axes (X, Y, Z, C, and A) are equipped with Japanese FANUC bus-type servo motors and integrated with the FANUC 30i-LB Plus CNC system via high-speed bus direct communication. This enables efficient data exchange and significantly reduces system latency, achieving microsecond-level synchronized control between the linear XYZ axes and the cutting head’s rotary and tilting axes.

The servo motors provide sufficient torque reserve. At low speeds, they deliver smooth, vibration-free torque output, while at high-speed direction changes they exhibit excellent dynamic response and tracking performance. Each motor is equipped with a high-precision encoder and real-time load monitoring module. The control system continuously collects operating load data from each axis and dynamically optimizes torque output based on working conditions, enabling intelligent adaptive control.

Under high-load continuous operation such as thick plate cutting, high-strength steel processing, and frequent rotary table switching, the system maintains thermal stability with well-controlled temperature rise. The entire machine integrates multiple active protection mechanisms, including overcurrent, overload, out-of-step, short-circuit, and voltage abnormality protection. Once abnormal conditions are detected, the system rapidly triggers protective actions, effectively preventing damage to the motors and transmission system, thereby enhancing overall operational safety and reliability.

6. German Neugart High-Precision Planetary Gear Reducer

The system is equipped with a high-precision planetary gear reducer from Germany's Neugart, seamlessly integrated and coordinated with FANUC bus-type servo motors and the FANUC 30i-LB CNC system for unified motion control. The gear set is precision-profiled and optimally matched, resulting in extremely low vibration and noise levels, with transmission efficiency reaching over 98%.

The reducer adopts a high-precision helical gear engagement structure with minimal backlash, combined with a high-rigidity cage-type planetary carrier and reinforced roller bearing design. This significantly enhances torsional stiffness as well as radial and axial load capacity. Under high-speed continuous operation, it demonstrates excellent temperature rise control and strong thermal stability.

Thanks to its superior torque output capability, the reducer effectively shortens axis acceleration and deceleration response time, enabling faster start-stop and braking performance with virtually no inertial slip error. This makes it highly suitable for ultra-high acceleration dynamic motion of the XYZ axes. In complex five-axis coordinated machining, it significantly reduces transmission lag and positioning deviation, effectively preventing machining defects such as burr formation and contour deviation.

The overall structure features an IP65 protection rating, allowing it to operate reliably in harsh industrial environments with dust and oil mist. It is pre-filled with long-life specialized lubricating grease, enabling maintenance-free operation without the need for periodic oil changes. Its lightweight, low-inertia design further reduces motion load and improves dynamic response speed, providing a core transmission solution with high precision, durability, and stability for the entire machine.

7. Safety Light Curtains and Dual-Screen Monitoring System

The material entry area is equipped with a safety light curtain protection system featuring an upper and lower dual-layer detection design. It covers different height ranges, ensuring reliable detection of both standard-height and low-lying objects. Once any foreign object such as a human body or tool enters the protected sensing area, the system immediately triggers an emergency stop mechanism, rapidly shutting off the laser output and initiating machine braking. This effectively prevents safety risks caused by molten spatter or laser radiation during the cutting process.

The equipment is also equipped with a dual-screen monitoring system. Four high-definition industrial cameras are installed inside the protective enclosure, enabling 24-hour real-time monitoring of the machining area. The system continuously captures internal processing conditions and synchronously displays machine operating status and cutting paths, enabling visualized process control.

The monitoring feed is displayed in real time on an external independent screen, allowing operators to remotely observe machining conditions. In addition, a separate display is installed next to the control cabinet, showing machine operating parameters and system status information, thereby improving operational convenience and overall control efficiency.

8. S&A 6000W Fiber Laser Chiller

The system is equipped with the S&A CWFL-6000 dual-temperature dual-control chiller, specifically designed for optimal matching with a 6000W fiber laser source. It adopts an independent dual-temperature-zone control design, with temperature regulation accuracy up to ±1°C. The 70L water tank capacity effectively meets the cooling demands of high-load continuous processing conditions and reduces the risk of laser power degradation caused by temperature fluctuations.

The chiller features both constant-temperature and intelligent temperature control modes. It can automatically adjust the cooling water temperature according to workshop ambient conditions, or switch to a constant-temperature mode to accommodate different machining requirements. The system integrates multiple protection and alarm functions, including water flow abnormality, over-temperature, and compressor overload protection, significantly enhancing operational safety and system stability.

With high heat-exchange efficiency and low energy consumption, the unit is designed in compliance with energy-saving requirements and has passed multiple international certifications, including CE, ISO9001, and RoHS. It supports 24-hour continuous stable cooling operation, providing reliable thermal management for both the laser source and core optical systems. This effectively protects key laser components and extends the overall service life of the equipment.

9. Fully Enclosed Protective Housing and Dust Extraction System

The machine adopts a fully enclosed protective enclosure design. It effectively contains high-temperature molten slag, metal dust, and laser radiation generated during the cutting process, preventing contaminants from escaping at the source. This maintains a clean workshop environment and complies with industrial environmental protection standards.

Both sides of the enclosure are equipped with dual safety interlocked doors. The machine cannot start the cutting program unless the doors are fully closed. When a door is opened during operation, the system immediately shuts off laser output, ensuring safety at the source and effectively preventing risks caused by operator misuse.

An integrated high-efficiency dust extraction system is installed inside the enclosure. The upper section is equipped with multiple air-blowing units, while the lower section features multi-point fume extraction ports. Through coordinated upper and lower airflow circulation, the system rapidly captures and removes dust and fumes during machining, ensuring efficient extraction of continuously generated fine metal particles.

This system effectively reduces the accumulation of dust and fumes on critical precision components such as cutting head lenses and servo transmission systems. It prevents issues such as lens contamination and fogging, as well as debris buildup and jamming in transmission mechanisms. As a result, it maintains a clean internal machining environment, extends the service life of core components, and improves overall machine stability.

10. Japan FANUC 30i-LB Plus Laser-Dedicated CNC Control System

The system is equipped with the FANUC 30i-LB Plus laser-specific CNC controller from Japan, serving as the core control platform for 3D five-axis laser machining. It supports up to 32 controlled axes and enables simultaneous coordinated control of up to 24 axes, fully meeting the requirements of complex multi-axis synchronized machining.

Based on FANUC's high-speed bus communication architecture, the system achieves microsecond-level synchronization between axis motion and laser emission, ensuring timing consistency and machining stability during multi-axis coordinated operation. It is also equipped with AI-based thermal displacement compensation, which effectively suppresses accuracy deviations caused by thermal deformation during long-term high-speed operation.

The system includes a built-in laser-specific process database that automatically matches laser power, focal position, and assist gas parameters according to material type and thickness, enabling intelligent process configuration. Integrated CNC simulation and collision detection functions allow pre-verification of 3D toolpaths, effectively preventing tool interference and motion conflicts.

It also supports Industrial IoT (IIoT) functionality, enabling real-time data acquisition for remote monitoring and data analysis. A built-in fault prediction and diagnostic module quickly identifies abnormal conditions and reduces downtime for maintenance.

The software ecosystem is compatible with Tebis 3D programming systems, enabling high-precision toolpath generation for automotive hot-formed parts and complex freeform geometries. With its powerful multi-axis interpolation capabilities and rich laser machining functions, the system provides a core control foundation for achieving high-precision, high-efficiency, and highly stable 3D cutting performance.

11. Tebis Programming Software

The system is equipped with professional Tebis 3D programming software, which allows direct import of various 3D part models. It automatically performs data preprocessing operations such as surface repair, cutting line extraction, and gap bridging, enabling rapid generation of five-axis coordinated laser machining toolpaths.

The software includes a built-in virtual machine simulation module. Based on digital twin technology, it performs 1:1 full-scale 3D dynamic simulation of all-axis movements, including the cutting head, rotary table, and gantry system, enabling complete trajectory verification of the machining process. The system can pre-execute full-range collision and interference detection, while intelligently optimizing cutting head orientation and toolpath strategy, effectively preventing machine crashes during processing, reducing on-site setup time, and significantly improving machining efficiency.

It also supports one-click generation of orthogonal and inclined conformal support fixture solutions, and automatically performs nesting and layout optimization. This makes it well-suited for batch processing of automotive hot-formed components and various complex freeform surface parts, covering high-precision machining scenarios such as complex curved surfaces, deep cavity structures, and irregular profiles.

Relying on three core capabilities—offline programming, full-domain simulation, and intelligent process optimization—the software provides efficient, stable, and flexible programming support for 3D five-axis fiber laser cutting systems.

12. Auxiliary Accessories

Automatic Lubrication System: The machine is equipped with a fully automatic centralized lubrication system, which delivers lubricating oil precisely and in fixed quantities to all key transmission components such as linear guides, ball screws, and sliding blocks at scheduled intervals, enabling maintenance-free operation without manual intervention. The system includes an independent oil tank and oil distributor structure, providing uniformly controlled oil flow. Lubrication cycles can be set based on machine operating time, ensuring a continuous and consistent oil film on motion interfaces. This effectively reduces friction loss during high-speed reciprocating motion and minimizes abnormal noise caused by wear on guides and racks, thereby improving transmission stability and extending service life.

Telescopic Bellows Protective Cover: All axis guide rails and rack areas are equipped with telescopic bellows covers made of wear-resistant, thickened flame-retardant nylon material. These covers expand and retract synchronously with the moving components, providing full coverage protection for linear guides and rack systems. They effectively isolate high-temperature spatter, metal dust, and oil fumes generated during cutting, preventing hard particles from entering rack teeth or guide rail tracks, which could otherwise cause scratching, jamming, or loss of precision. They also prevent corrosion caused by oil contamination, thereby extending equipment lifespan and maintaining long-term repeat positioning accuracy.

Constant-Temperature AC System: The electrical control cabinet is equipped with a dedicated industrial constant-temperature air conditioning system that precisely regulates internal cabinet temperature within a stable range of 20–35°C. This effectively prevents overheating, unstable operation, or signal drift in core electrical components such as servo drives and control systems caused by high temperatures or thermal fluctuations. In addition, the system provides dust-proof and moisture-proof protection, effectively isolating cutting dust and humid air from entering the cabinet. This keeps the electrical environment clean and dry, thereby improving system stability and extending the service life of electrical components.

Applications of the 3D 5-Axis Fiber Laser Cutting Machine With Rotary Exchange Worktable

Automotive Manufacturing Industry

Industry Demands: Processing requirements include hot-formed ultra-high-strength steel, aluminum alloys, stainless steel, and cold-rolled steel sheets for mass production of body panels, bumper frames, door structures, roof complex-shaped parts, chassis brackets, seat components, EV battery housings, anti-collision beams, and irregular mold-trimmed structural parts with complex curved surfaces.

Reasons for Selection: The CK-3122-CELL, a five-axis laser cutting machine, precisely handles curved, inclined, and complex automotive components. Its dual-station rotary exchange table enables uninterrupted batch production, making it ideal for high-precision, standardized, and high-efficiency mass manufacturing.

Applications of 3D 5-axis fiber laser cutting machines in the automotive industry: various automotive frames, structural components, chassis, etc.

Aerospace Industry

Industry Demands: Processing requirements include high-end materials such as aerospace-grade aluminum, titanium alloys, and high-strength alloy steels for components like airframe structures, fuselage sheet metal parts, wing auxiliary components, aerospace brackets, onboard equipment housings, and precision thin-walled complex structural parts.

Reasons for Selection: 5-axis coordinated machining enables full-angle, no-dead-zone cutting of complex surfaces. Tebis-based digital twin simulation helps prevent costly material waste by simulating the process in advance. High machining precision meets strict aerospace dimensional standards, while low thermal distortion protects thin-walled and high-strength materials.

Applications of 3D 5-axis fiber laser cutting machines in the aerospace industry: aircraft airframes, wing components, landing gear, etc.

Rail Transit Industry

Industry Demands: Processing requirements include carbon steel, stainless steel, and aluminum alloy sheets and profiles for high-speed train and metro side panels, roof panels, interior structural parts, brackets, damping components, door systems, protective housings, and complex connection bases.

Reasons for Selection: The 5-axis laser system enables integrated 3D cutting, beveling, and edge processing of large structural parts without secondary finishing, ensuring high efficiency, consistency, and compliance with strict safety and structural standards for mass production.

Applications of 3D 5-axis fiber laser cutting machines in the rail transit industry: sheet metal components for train or subway car bodies, doors, etc

New Energy Industry

Industry Demands: Processing requirements include aluminum, stainless steel, galvanized sheet, and copper materials for photovoltaic brackets, energy storage housings, lithium battery trays, EV charging station enclosures, wind power components, and structural frames.

Reasons for Selection: The five-axis fiber laser cutting machine offers high precision and minimal heat-affected zones, protecting sensitive materials. It flexibly processes complex, thin-walled, and irregular parts, meeting the industry’s fast iteration, high precision, and diverse design requirements.

Applications of 3D 5-axis fiber laser cutting machines in the new energy industry: mounting structures for various photovoltaic installations, casings for energy storage equipment, and frames and blades for wind power equipment, among others.

Hardware & Agricultural Machinery Industry

Industry Demands: Processing requirements include carbon steel, manganese steel, and stainless steel for agricultural tools, harvesting machinery parts, structural brackets, garden hardware, protective housings, and machine frames.

Reasons for Selection: The 5-axis laser cutting machine is compatible with a wide range of metal materials and complex workpiece geometries. Its 3D cutting capability allows direct production of high-quality finished parts, significantly simplifying the manufacturing process. It offers high cost efficiency and is suitable for both small-batch customized production and large-scale standardized manufacturing, making it well-suited for the diverse processing needs of the hardware and agricultural machinery industries.

Applications of 3D 5-axis fiber laser cutting machines in the agricultural machiner industry: metal brackets, accessories, and similar components for cultivators, seeders, harvesters, and other machinery.

Medical Device Industry

Industry Demands: Processing requirements include stainless steel, titanium alloys, aluminum alloys, and medical-grade steels for device brackets, precision instrument housings, orthopedic components, medical sheet metal parts, rehabilitation equipment structures, and sterile protective housings.

Reasons for Selection: Laser cutting provides minimal thermal distortion, burr-free edges, and high dimensional consistency without secondary finishing, fully meeting strict medical safety and precision requirements.

Applications of 3D 5-axis fiber laser cutting machines in the medical device industry: brackets, housings, and the like for various types of precision medical equipment.

Home Appliance Industry

Industry Demands: Processing requirements include cold-rolled steel, stainless steel, aluminum alloy, and galvanized sheet for refrigerators, air conditioners, washing machines, and kitchen appliance housings, decorative panels, ventilation structures, mounting brackets, and complex sheet metal enclosures.

Reasons for Selection: The system enables smooth curved cutting, clean edges, and high surface quality, completing multi-angle forming in a single process without post-polishing, ideal for high-volume, high-consistency production.

Applications of 3D 5-axis fiber laser cutting machines in the home appliance industry: casings, brackets, and similar components for electrical appliances such as refrigerators, air conditioners, and washing machines.

Construction Machinery Industry

Industry Demands: Processing requirements include high-strength steels such as Q355B, wear-resistant steel, and high-manganese steel for excavator booms, crane arms, machine bases, track plates, structural frames, protective plates, and heavy-duty connectors.

Reasons for Selection: The 5-axis laser cutting machine performs large-angle 3D cutting, including beveling and complex contour machining in a single step. High-power laser ensures deep penetration and clean cutting of thick and hard materials, delivering high precision and structural strength for heavy industrial applications.

Applications of 3D 5-axis fiber laser cutting machines in the construction machinery industry: excavator and crane supports, booms and sticks, load-bearing plates, etc.
Last Updated:
2026-07-13 15:51:46
Model CK-3122-CELL
Frame / Gantry High-strength welded steel bed base / high-strength gantry beam
Laser Source Maxphotonics (optional Raycus, IPG)
Laser Center Wavelength 1064nm
Laser Cutting Head RC304 3D 5-axis cutting head
Fiber Laser Power Options ≤6000W
Cooling Method S&A 6000W chiller for fiber laser
Worktable Goizper (Spain) Dual-station rotary exchange worktable
Worktable Specification Diameter: 5000mm
Load capacity: 450kg per side
Single exchanging time: ≤3s
Drive System FANUC bus-based absolute servo system
Transmission HIWIN (Taiwan) high-precision linear guideways
Reducer Neugart (Germany) planetary gear reducer
Main Electrical Components Schneider / Omron
Pneumatic Components SMC (Japan) proportional valves
Control System FANUC (Japan) 30i-LB plus
Lubrication System Automatic lubrication system
Positioning Accuracy (X/Y/Z Axis) ±0.03mm
Repositioning Accuracy (X/Y/Z Axis) ±0.02mm
Max. Travel X axis: 3100mm
Y axis: 2200mm
Z axis: 680mm
A axis: ±135°
C axis: N × 360° (continuous rotation)
W axis: ±12.5mm
Max. Travel Speed X/Y/Z axis: 100m/min
A-axis: 120r/min
C-axis: 90r/min
Max. Acceleration (X/Y/Z Axis) 1G
Operating Voltage AC380V
Machine Dimensions 5800*4500*3500mm
Machine Weight 15t

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    • 1. What are the advantages of a 3D 5-axis fiber laser cutting machine compared to conventional 2D fiber laser cutting machines?

      A 2D fiber laser cutting machine is limited to flat sheet processing and cannot handle curved surfaces, inclined planes, or bent three-dimensional structures. In contrast, a 3D five-axis fiber laser cutting machine adds a C-axis rotational axis and an A-axis with ±135° tilting capability on top of the standard XYZ axes. This enables the laser head to achieve multi-angle spatial orientations, allowing high-precision cutting of complex curved surfaces and 3D workpieces. It can complete multiple processes such as trimming, hole cutting, bevel cutting, and irregular contour machining in a single operation, making it an efficient solution for processing complex three-dimensional structural components.

    • 2. In what machining scenarios is a 3D 5-axis fiber laser cutting machine most suitable?

      A 3D 5-axis fiber laser cutting machine is the optimal choice for processing complex curved surfaces, inclined planes, bent components, deep cavity structures, and applications requiring bevel cutting, angled cutting, or multi-directional hole making.

      This equipment is widely used in high-precision and high-complexity manufacturing scenarios, including trimming and hole cutting of automotive hot-formed parts, cutting of new energy three-dimensional structural components, aerospace thin-walled irregular parts, railway transport bent sheet metal components, complex curved mold parts, bevel cutting of engineering machinery thick plates, as well as precision irregular parts in medical devices and curved surface components in home appliance manufacturing. It significantly improves product consistency while reducing overall mass production costs.

    • 3. What is a dual-station rotary exchange worktable?

      A dual-station rotary exchange worktable is based on a servo-driven heavy-duty indexing rotary table structure. It integrates a through-type platform with a central isolation partition that physically separates the machining zone from the loading/unloading zone.

      During operation, one station is positioned inside the machine for cutting, while the other station is located outside the enclosure for loading and unloading workpieces. This enables simultaneous machining and material handling, effectively reducing machine idle time and significantly improving overall equipment utilization.

      The system supports a maximum load capacity of up to 450 kg per station, with a 180° station switching time of approximately 3 seconds. It can also be optionally integrated with a robotic arm for automatic loading and unloading, enabling fully unmanned and continuous production.

    • 4. Can a 3D 5-axis fiber laser cutting machine process bent or pre-formed finished workpieces?

      Yes, absolutely. This is one of the core advantages of the CK-3122-CELL 3D five-axis fiber laser cutting machine. Conventional sheet metal laser cutting machines are only suitable for flat sheet processing. Once a workpiece has been bent, stamped, welded, or thermoformed into a three-dimensional structure—such as curved surfaces, deep cavities, or inclined faces—traditional systems typically cannot process it directly. Instead, they rely on multiple secondary operations such as CNC milling, drilling, grinding, and manual trimming, which increases process complexity and reduces consistency.

      In contrast, a 3D five-axis laser cutting machine can directly perform in-situ machining on bent parts, stamped components, welded assemblies, automotive hot-formed parts, deep-cavity housings, and various irregular 3D structures. It can complete trimming, hole cutting, bevel cutting, and precision contour finishing without disassembly or re-clamping of the workpiece. Full 3D finishing can be achieved in a single setup, significantly improving efficiency and part consistency while reducing traditional machining and manual finishing processes.

    • 5. Can a 3D 5-axis fiber laser cutting machine replace stamping dies?

      Stamping dies still offer advantages in large-scale standardized production, including low unit cost, high efficiency, and excellent product consistency. However, they require high upfront development costs and long lead times. In most cases, each product requires a dedicated die, and once the design is modified or updated, the die is often not reusable, resulting in limited flexibility.

      In contrast, a 3D 5-axis fiber laser cutting machine requires no tooling investment. Based on 3D modeling and CNC programming, it can directly perform machining, including irregular contour cutting, curved surface trimming, bevel cutting, and complex non-standard hole making in a single process. This significantly shortens development cycles and reduces costs for prototyping and small-batch production.

      In large-scale manufacturing, the machine can also serve as a secondary processing or trimming solution after stamping, used for removing excess material, correcting dimensional accuracy, and processing complex three-dimensional structures. It effectively compensates for the limitations of traditional stamping in complex 3D machining and offers clear advantages in flexibility and process adaptability.

    • 6. Compared with stamping, how much faster is a 3D 5-axis laser cutting machine, and is it cost-effective?

      Compared with traditional stamping processes that require mold development followed by manual trimming and secondary machining, a 3D 5-axis fiber laser cutting machine demonstrates significant efficiency advantages in small-batch and multi-variety production scenarios.

      Conventional stamping-based workflows typically involve multiple secondary processes in addition to stamping itself, with single-part processing times often reaching 15 minutes or more. In contrast, a 3D five-axis laser cutting machine can directly perform spatial 3D cutting and complete forming in a single operation. The processing time per part can usually be reduced to within 3 minutes, representing an efficiency improvement of more than 3 times.

      For small-batch or customized production without mold requirements, it also eliminates mold design and manufacturing lead times, further shortening overall delivery cycles. In such cases, total production efficiency can improve by up to 5 times.

      Therefore, in scenarios involving high customization, small batches, and complex structural parts, the machine offers a significant advantage in overall cost-effectiveness.

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