Full-Automatic ATC CNC Nesting Machine for Cabinet Manufacturing

CK-1328-TAL is a fully automatic and intelligent CNC nesting machine integrating automatic tool change, automatic loading and unloading, and automatic labeling functions. It is specially designed for efficient and large-scale batch machining of boards.

From automatic labeling, automatic loading and positioning of boards, to multi-process machining and unloading of boards, the entire process requires no manual intervention, truly realizing unmanned continuous production. It greatly improves machining efficiency, reduces labor costs and operating errors, and makes multi-process batch machining of boards simpler and more stable.

One of the highlights of CK-1328-TAL is its unique automatic labeling system. The system features mature and stable design, fast response and precise positioning. It can easily print and apply various labels, including production order information, board specifications, QR codes, traceability codes, etc., facilitating the traceability of boards in subsequent production lines.

Different from traditional labeling systems installed on the machine gantry, this system is positioned above the loading table. While boards are being loaded and positioned, the system can perform labeling synchronously, realizing parallel operation of labeling and machining, greatly shortening process waiting time, improving machine utilization and further enhancing machining efficiency. In addition, since the system is not installed on the gantry, the running load of the gantry is reduced, making the machine run more smoothly and with faster dynamic response.

This CNC router is suitable for various machining scenarios such as panel furniture, whole-house customization, cabinet doors and door panels. It provides a reliable guarantee for enterprises to achieve intelligent production with high productivity, high stability and low cost, and serves as the core equipment of automatic board machining production lines.

Details of ATC CNC Nesting Machine with Automatic Loading & Unloading and Labeling System

9KW air-cooled ATC spindle

HQD 9KW air-cooled ATC spindle with 11KW inverter provides strong and stable power output, suitable for machining various materials such as wood, acrylic, PVC, etc. It supports automatic tool change and can quickly replace tools with the linear automatic tool magazine, adapting to multi-process machining scenarios requiring various tools.

Linear tool magazine

This tool magazine supports ISO30 tool holders and ER32 collets, and can hold 12 tools, providing tool for the ATC spindle.

Automatic tool setter

The automatic tool setter can automatically detect tool length and generate compensation after tool change. It is easy to operate, avoids human errors, and improves machining efficiency and workpiece qualification rate.

Tool collet disassembly station

This device can stably clamp the tool collet, making it easy to remove and replace the tool holder from the collet.

Vacuum Zone Valve

The vacuum worktable is divided into 6 zones, each controlled by a valve. When processing boards of different sizes, the corresponding switches can be turned on to save suction resources.

Double-rod pneumatic pressure rollers

Two independently controlled pneumatic pressure rollers further fix the boards and effectively prevent workpiece displacement during machining.

Loading suction cups & automatic pushing device

The rear side of the gantry is equipped with a pushing device and two loading suction cups. The suction cups can automatically pick up boards and drag them to the designated machining area. The pushing device can push the boards to the unloading platform after machining is completed.

Auxiliary loading roller

Auxiliary loading rollers are installed at the end of the worktable. When the suction cups drag the board forward, the rollers reduce resistance and prevent damage to the board.

Positioning cylinders

4+2 positioning cylinders provide fast and reliable mechanical positioning for boards after loading, ensuring consistent loading position every time and effectively improving machining consistency.

Honeywell automatic printing & labeling machine

Stable performance, clear printing, and high labeling accuracy. It automatically completes information printing and label application on boards before loading, effectively enhancing the intelligence and standardization of board machining.

Lifting automatic loading table

Hydraulically driven for stable loading of full stacks of boards. Equipped with sensors, it automatically adjusts the table height according to the total thickness of boards. This table automates board loading and improves loading efficiency.

Conveyor-type automatic unloading table

The table uses an inverter to control conveying speed, automatically transports finished boards, and can be connected to downstream production lines.

Transmission system

All linear axes adopt 30mm linear guideways from Taiwan HIWIN. The X and Y axes are driven by high-precision helical racks and pinions, while the Z axis is driven by Taiwan TBI ball screws. The system features high positioning accuracy and fast movement, with a rapid traverse speed up to 80,000 mm/min.

Taiwan Syntec bus absolute servo system

1500W Syntec bus absolute servomotors are perfectly matched with the Syntec control system. They remember positions after power failure, require no zero return on startup, feature simple wiring, strong anti-interference ability, high positioning accuracy and fast dynamic response, greatly improving machine running speed and machining stability.

Automatic lubrication system

Lubrication duration and interval can be set for automatic machine lubrication. Compared with manual lubrication, it improves convenience, standardizes the lubrication cycle, and avoids insufficient lubrication.

Cable carrier

High-strength cable carriers are installed on all XYZ axes to organize all signal wires, cables and air hoses, protect cables from damage and extend the service life of the CNC router.

Taiwan Syntec control system

Taiwan Syntec control system features complete functions and a user-friendly interface. It is compatible with various CAD/CAM software, supports various nesting software and G-code files, and provides advanced functions such as file preview, handwheel simulation, and breakpoint resume. It also supports external systems including automatic loading & unloading and automatic labeling to meet various application requirements.

Wireless pulse handwheel

Long-distance wireless control is convenient and flexible, supporting manual feed, positioning fine-tuning, handwheel simulation and other functions.

Dual-control switches

Dual-control switches are installed at the rear of the machine for convenient local operation, improving operational convenience and enhancing production safety.

Technical Parameters of ATC CNC Nesting Machine with Automatic Loading & Unloading and Labeling System

Features of ATC CNC Nesting Machine with Automatic Loading & Unloading and Labeling System

Heavy-Duty Body Frame

• Machine Bed Base: The heavy-duty machine bed base is welded with thickened steel tubes, featuring a solid and stable overall structure. The bed surface is covered with 8mm thick steel plates. The whole structure undergoes full annealing and aging treatment to completely eliminate internal stress, ensuring no deformation or vibration during long-term high-speed operation. The mounting surfaces for linear guides and racks are precisely machined by a 5-axis gantry milling machine, ensuring extremely high flatness and installation accuracy. The machine remains stable and reliable even during heavy cutting and long-hour continuous machining.
• High-Strength Column & Beam: High-strength columns and beams greatly improve the rigidity and load-bearing capacity of the whole machine, effectively enhancing machining accuracy and service life. From the bed base, columns to the beam, all basic body structures are designed with heavy-duty, high-rigidity and high-precision standards, achieving low vibration, stable accuracy and long service life, providing a solid and reliable guarantee for efficient automated production.

High-Precision Transmission System

• Taiwan HIWIN Guideways: Equipped with Taiwan HIWIN heavy-duty linear guides and slides, the 30mm-wide guides provide stronger bending resistance and load capacity. They maintain extremely low deformation even under harsh conditions such as heavy cutting and long-hour continuous machining, ensuring smooth and reliable operation. The matching clearance between guides and slides is minimal, providing excellent rigidity as well as smooth sliding.
• Taiwan YYC Helical Racks & Pinions: X and Y axes adopt high-precision Taiwan YYC helical racks and pinions, which are ideal for high-speed, heavy-load and long-stroke applications. Compared with straight teeth, helical teeth have larger contact area, smoother meshing, lower vibration and noise. In addition, racks and pinions are professionally heat-treated with high hardness and strong wear resistance, ensuring no wear or deformation after long-term use.
• Taiwan TBI Ball Screws: Z axis adopts high-precision Taiwan TBI ball screws, the key component for high-precision Z-axis feed and stable machining. After preloading, the backlash is extremely small, with high transmission efficiency and high positioning accuracy, effectively ensuring workpiece consistency.
• Japan Shimpo Planetary Reducers: Features ultra-low backlash, high rigidity and high transmission efficiency. It amplifies the output torque of the servo motor by changing the transmission ratio. The reducer housing is integrally formed, with long service life, maintenance-free and high reliability.

ATC Spindle + Linear Tool Magazine + Automatic Tool Setter

• ATC Spindle: Equipped with an HQD 9KW air-cooled ATC spindle, with a maximum speed of 18000rpm, stable rotation, specially designed for high-speed, continuous and high-precision machining. It adopts air-cooling design, no external cooling system required, simple structure, easy installation, maintenance-free and extremely low failure rate. The spindle is equipped with high-precision bearings, featuring low vibration, low noise and long-term stable accuracy. It supports automatic tool change with fast tool change and reliable clamping, enabling multi-process continuous machining and improving efficiency.
• Linear Tool Magazine: The tool magazine can hold 12 tools, supports ISO30 tool holders and ER32 collets, and can stably clamp any tools within 20mm in diameter to meet diverse machining needs. The linear tool magazine is installed under the gantry, shortening the spindle travel during tool change, effectively reducing non-machining time and improving overall production efficiency.
• Automatic Tool Setter: This device can automatically measure and compensate tool length after tool change, greatly reducing errors from manual measurement and ensuring production continuity.

Vacuum Worktable + Double-Rod Pneumatic Pressure Rollers

• Vacuum Worktable: The table surface is precision-milled with high flatness, good sealing performance, and high durability against deformation. During operation, a vacuum pump creates negative pressure to firmly hold boards on the worktable with even adsorption, preventing warping and displacement during machining. It is suitable for various boards such as acrylic, PVC, MDF, and OSB. The worktable has 6 zones, each with an independent air path and control valve. Zones can be activated according to workpiece size and shape, effectively reducing air consumption and improving vacuum efficiency.
• Double-Rod Pneumatic Pressure Rollers: The machine is equipped with two independent pneumatic pressure rollers that press and fix boards onto the worktable before machining. Combined with the vacuum worktable, they provide double clamping for stronger and more stable fixation. This device is especially suitable for long and thin boards, and the two rods can fix the front and rear ends separately, avoiding uneven stress, warping, or damage caused by single-end clamping.

• Vacuum Worktable: The table surface is precision-milled with high flatness, good sealing performance, and high durability against deformation. During operation, a vacuum pump creates negative pressure to firmly hold boards on the worktable with even adsorption, preventing warping and displacement during machining. It is suitable for various boards such as acrylic, PVC, MDF, and OSB. The worktable has 6 zones, each with an independent air path and control valve. Zones can be activated according to workpiece size and shape, effectively reducing air consumption and improving vacuum efficiency.
• Double-Rod Pneumatic Pressure Rollers: The machine is equipped with two independent pneumatic pressure rollers that press and fix boards onto the worktable before machining. Combined with the vacuum worktable, they provide double clamping for stronger and more stable fixation. This device is especially suitable for long and thin boards, and the two rods can fix the front and rear ends separately, avoiding uneven stress, warping, or damage caused by single-end clamping.

Automatic Loading & Unloading System + Automatic Labeling System

• Lifting Hydraulic Automatic Loading Table: Driven by a high-power hydraulic system, the platform lifts smoothly with strong load capacity, supporting full stacks of boards to meet long-hour continuous production.
• Conveyor Automatic Unloading Table: Finished boards are automatically pushed onto this table by the pushing device. The table is fitted with a non-slip and wear-resistant conveyor belt that transports boards forward. It can be directly connected to external automated production lines, forming an unmanned production line covering labeling, loading, machining, and finished product conveying.
• Automatic Labeling System: This system automatically prints QR codes, serial numbers, and other information, and applies labels accurately at designated positions without manual intervention, avoiding mislabeling, missing labels, and sorting errors, and realizing standardized and intelligent board management. It adopts a Honeywell automatic labeling machine at the loading table, completely separate from the machining area. Labeling, identification, printing, and board sorting can be completed before loading, without occupying machining time.

Taiwan Syntec Control System + Syntec Servo Systems

• Taiwan Syntec Control System: This CNC router adopts a high-performance control system from Taiwan Syntec, China. It features stable and reliable operation and strong anti-interference ability. The system interface is simple and intuitive, supports multi-language switching, and is compatible with mainstream CAD/CAM software and various G-code formats. It can connect seamlessly with all kinds of nesting software to easily handle complex machining paths and long-hour continuous production. The control system supports bus servo protocol and matches perfectly with Syntec servo system, enabling faster command transmission, quicker response and more precise positioning. Moreover, the system fully supports automatic tool change, automatic loading and unloading, and can integrate the automatic labeling system seamlessly to realize coordinated operation of all units, achieving full-process automated operation from loading, labeling and machining to unloading.
• Syntec Bus Absolute Servo Systems: Four sets of Syntec 1500W bus absolute servo systems are adopted: one set for X-axis, one set for Z-axis, and two sets for Y-axis. The Y-axis is driven by dual servo motors synchronously, which is more suitable for harsh working conditions of long travel and heavy load. The Z-axis is equipped with a brake servo motor to ensure automatic locking when power is off, eliminating the risk of spindle falling and protecting workpiece and machining safety. With absolute encoders, direct machining is available without homing on startup, which not only saves waiting time but also completely avoids homing errors, significantly improving operation safety and positioning stability. Combined with high-speed bus communication protocol, real-time interaction between motors and control system is realized, with comprehensive advantages of faster signal transmission, stronger anti-interference and higher multi-axis synchronization accuracy.

Application of ATC CNC Nesting Machine with Automatic Loading & Unloading and Labeling System

Applicable Materials:

Wood, bamboo, plastic, acrylic, PVC, MDF, OSB, PP, ABS, EVA, honeycomb board, bakelite board, gypsum board, particle board, plywood, resin board, aluminum, copper and other materials.

Applicable Products:

Wardrobes, cabinets, TV cabinets, bedside cabinets, tatami, wooden doors, office furniture, wine cabinets, screens, door panels, wood boards, baseboards, ceiling modeling boards, background wall decorative boards, wave boards, acrylic luminous characters, advertising boards, signs, PVC decorative lines, gypsum board shapes, honeycomb board partitions, speaker shells, musical instrument shells, wooden ornaments, models, display racks and other products.